W10 Plate Rolling Machine

W10 Plate Rolling Machine

 W10 Plate Rolling Machine

The W10 plate rolling machine is a high-efficiency, stable, and intelligently controlled processing machine tool, widely used in the metalworking industry, especially suitable for the rolling process of stainless steel materials.

Machine introduction

W10 plate rolling machine is a fully automatic hydraulic stainless steel plate rolling machine. This machine is widely used in the metal processing industry for its high efficiency, stability and precise operation performance, especially in the rolling process of stainless steel materials.

Working Principle

Placing the sheet metal: The operator first ensures that the sheet metal is placed between the bottom rollers of the coiler and that it is level and properly aligned. This step is very important because any error in the initial positioning can lead to incorrect dimensions of the final product.

Adjust the upper roller and apply pressure: Once the sheet is positioned, the top roller is lowered hydraulically or mechanically to apply pressure to the sheet. The descent speed and pressure of the top roller can be adjusted according to the thickness of the sheet and the characteristics of the material, thus achieving the desired bending effect without damaging the material.

Pre-bending of the edges to create the initial curvature: The pressure of the upper roll first bends the edges of the sheet to create the first curvature. This process underpins the entire rolling process and determines the shape and direction of the subsequent rolls.

Multiple roll adjustments: The sheet is rolled and adjusted several times between the rolls to achieve the final shape and diameter. After each roll, the operator checks the shape of the sheet and, if necessary, makes fine adjustments to ensure that the rolled part meets the specifications on the design drawing.

W10 Plate Rolling Machine
W10 Plate Rolling Machine

Features of W10 Plate Rolling Machine

Fully Automatic Hydraulic System: The W10 plate rolling machine utilizes an advanced fully automatic hydraulic system to ensure ease of operation and processing accuracy.

Specialized for Stainless Steel Materials: Designed for stainless steel materials, it is capable of processing stainless steel plates of various thicknesses and widths.

High Efficiency: The high efficiency design of the machine allows for a significant increase in production speed and a reduction in processing time.

Easy Maintenance: The design takes into account the ease of maintenance and reduces downtime.

Advantages of W10 Plate Rolling Machine

  • Increased productivity The efficient operation of the W10 plate rolling machine contributes to increased production and reduced unit costs.
  • Guarantees processing quality The precision rolling process guarantees the quality of the finished product and reduces scrap rates.
  • Safe operation Fully automated hydraulic systems reduce direct contact between the operator and the machine, increasing operational safety.
  • Reduced maintenance costs The easy-to-maintain design reduces maintenance costs and time.

Application Scenarios

  • Shipbuilding: used in the production of hulls and decks to ensure the quality and safety of components.
  • Architecture: For rounding roofs and walls to improve the aesthetics and usability of buildings.
application in Shipbuildingapplication in Shipbuilding
  • Automotive: to produce exhaust systems, fuel tanks, etc. to ensure the precision and quality of components.
  • Aviation: To produce curved parts for airplanes and spacecraft that require lightweight, pressure-resistant materials.
  • Solar cells: manufacturing solar energy equipment that requires high efficiency and durability.
  • Oil and gas: manufacture pipes and vessels resistant to high pressure.
applicationapplication

Operating instructions

Prepare the material: make sure that the size and thickness of the stainless steel plate meets the requirements of the machine.

Setting parameters: Set the machine’s pressure, speed and other parameters according to the material’s characteristics and processing needs.

Start the machine: Start the machine according to the operation manual to begin the rolling process.

Monitor the process: Monitor the machine’s operating status during the coiling process to ensure the quality of the process.

1.: What are the maintenance intervals for the W10 Plate rolling machine?

Maintenance intervals depend on the frequency of use and the working environment. In general, we recommend regular checks every six months.

2.: How can I ensure that the material is not deformed during winding?

By setting the machine parameters correctly and monitoring the process, deformation of the material can be effectively prevented.

3.How should I troubleshoot when the coiler fails?

Common faults include the motor stops rotating, the bearing is hot, and the insurance pin in the insurance coupling is cut off. For different faults, corresponding troubleshooting methods should be adopted, such as reducing the amount of upper roller depression, checking lubrication and oiling, replacing spare parts, etc.

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