2 roller rolling machine

Parameter adjustment for 2 roller rolling machines for processing different materials

Careful adjustment of various parameters is important to ensure high quality material rolling. First, adjust the roll gap according to the thickness of the material to achieve a smooth transition. Adjust the rolling force according to the hardness and strength of the material. For hard and brittle materials, the rolling speed should be reduced to minimize the risk of cracking. Adjust roll gaps and temperatures to improve the required bend radius and machinability of hard materials. Increase lubrication to minimize friction and heat. Control plate temperature to improve rolling performance. Design the rolling sequence according to the deformation capacity of the material to gradually achieve the target shape and size.

Consider the texture of the material when choosing the rolling direction to avoid the negative effect of the texture. Adjust the rolling radius according to the elasticity and strength of the material to control the rolling effect. For long sheets, sheet support and tension control are critical to prevent bending and wrinkling. After rolling, control the cooling rate of the alloy to obtain the desired microstructure and properties. Understanding the physical and chemical properties of the material and making adjustments based on experience is important to roll quality. These careful controls help to ensure that the material achieves the desired processing quality.2 roller rolling machines are widely used in industry for ventilation ducts, pumps, automobile exhausts, LPG filters, and more.

Advantages of 2 roller rolling machines in different industries

The 2 roller rolling machine plays its biggest advantage when applied in specific industries, especially in the ventilation pipe industry, pump industry, automobile exhaust industry and LPG filter industry. The following are some of the advantages of 2 roller rolling machines in these industries:

Ventilation ducting industry

• Rapid Forming: Increases productivity by quickly rolling flat material into the desired duct shape.
• Dimensional consistency: Ensures consistent duct dimensions for easy installation and connection.
• Material Savings: Accurate control of material usage reduces waste.
• Adaptable: Adapts to the production needs of pipes of different diameters and lengths.

Pumping

• Precision Rolling: Ensures accurate dimensions and shapes in the production of pump housings and other pump components.
• Strength Assurance: Enhances the structural strength of components through the winding process.
• Corrosion-resistant materials: For the manufacture of corrosion-resistant pump components, such as seawater pumps.

Automotive exhaust industry

• Customized shapes: Complex exhaust pipe shapes can be rolled to match the exhaust system design of various car models.
• Heat Resistance: Suitable for manufacturing exhaust components for high temperature environments.
• Reduction of joints: minimizing pipe joints through coiling, thus reducing the risk of leakage.

Filter industry

• Precision filter elements: Rolled precision filter elements to ensure filtration efficiency.
• Corrosion and high temperature resistance:Ideal for manufacturing filter elements that require corrosion and high temperature resistance.
• Structural stability: Rolled structures have good stability and are suitable for use in pressure environments.

The 2 roller rolling machine reduces the internal pressure of the material during the material processing and cooling process, improving the quality and durability of the finished product. With their high efficiency, 2 Roll Plate Rollers provide fast, flexible and cost-effective production solutions for these industries, helping to increase productivity and product quality while reducing production costs.