W24 2-roll profile bending machine

The Pronjas W24 2-roll profile bending machine is an efficient, durable and economical machine designed for fast bending of large size workpieces. It is suitable for rounding and bending of various metal plates, tubes and profiles, which are widely used in many industries such as steel, machinery manufacturing, construction, shipbuilding, wind power and so on. Its innovative PLC control system ensures the accuracy and efficiency of mass production. With its stable performance, excellent process quality and efficient production efficiency, Model W24 2-roll profile bending machine enjoys a high reputation in the industry.

Working Principle

The W24 2-roll profile bending machine bends plates or tubes by means of two driven rollers. The operation of the machine is controlled by means of a hand crank, which allows flexible changes in the direction of rotation of the rollers, thus adjusting the bending angle of the workpiece. The smooth surface of the machine’s three drive rollers ensures that the exterior of the workpiece is not damaged during operation. The equipment is strictly annealed and stress relieved for a long service life.

The machine works simply and efficiently, and the operator ensures high accuracy and stability of the finished product through precise material input and proper installation of the docking device. The machine is also capable of quickly changing molds as needed to accommodate workpieces of different diameters, thicknesses and shapes to meet different production needs.

Features of W24 2-roll profile bending machine

High precision and efficiency

Model W24 2-roll profile bending machine achieves high-precision roundness bending within the shortest time possible with guaranteed accuracy within ±0.5mm. It can even process thin plates (less than 3mm) without straight edges, which in turn drastically improves productivity and saves in material and costs.

High-torque drive system

Small footprint in the workshop. Thus, low operating costs. In addition to the use of highly efficient polyurethane rollers, the machine is also combined with a motor and inverter drive system to further reduce energy consumption and increase productivity.

Optimization and Rapid Setting

The machine allows quick setup and adjustment with manual or electrical options for the presetting of the upper roller support arm. This makes the operation process more flexible and efficient. It has low-voltage control equipment, which simplifies the operation process and reduces equipment failures.

High-Strength Durability and Surface Protection

All rollers are painted with high hardness polyurethane which will bend aluminum alloy stainless steel or mirror material perfectly without any damage or contamination to the surface of the workpiece hence no wearing out problem as compared to traditional machines.

Benefits of the W24 2-roll profile bending machine

Enhancement of production efficiency

Adopting high-efficiency drive system and precise control technology, W24 2-roll profile bender machine can complete the bending operation quickly and accurately, which greatly shortens the production cycle and improves the production efficiency.

Reduced production costs

The machine’s high-precision bending capability effectively reduces material waste, especially when dealing with thin plates and small-diameter workpieces. Furthermore, downtime and labor costs are reduced due to the easy operation and quick adjustment of the machine.

Improved Product Quality

Through strict quality control and high-precision production process, W24 2-roll profile bending machine ensures high quality standard of each bending workpiece, reduces the appearance of unqualified products, and improves the stability of the production process.

Long service life

After strict annealing and stress relief treatment, the machine has a long service life. At the same time, the design of the equipment also takes into account easy maintenance and replacement parts to ensure long-term stable operation.

Range of applications

Construction industry: bending steel pipes, profiles and other construction materials, applied to the production and maintenance of steel buildings.
Machinery manufacturing: production and bending of mechanical parts, metal frames, etc.

Shipbuilding: bending all kinds of steel plates, tubes and other metal materials required for ship hulls.
Wind power generation: bending steel and components for wind turbine towers.

Energy and petrochemical industry: bending all kinds of pipes and metal products for the construction and maintenance of oil and gas pipelines.