Hydraulic Swing Shearing Machine QC12Y

Hydraulic Swing Shearing Machine

Hydraulic Swing Shearing Machine QC12Y

The QC12Y series hydraulic swing shearing machine is an efficient and precise swing shearing machine specially designed to meet the stringent requirements of metal sheet processing. The QC12Y series shearing machine adopts advanced hydraulic drive technology and precise CNC system to achieve high-efficiency metal plate cutting. It is not only easy to operate, but also has excellent cutting accuracy and stability, making it an ideal choice for the metal processing industry.

Machine Introduction

The QC12Y series hydraulic swing shearing machine is a common and efficient metal processing equipment that is widely used in various metal cutting and plate processing fields. This series of shears uses an advanced hydraulic system to drive blade movement to achieve precise cutting of metal materials. It has the characteristics of multi-functional application, automated operation, energy saving and environmental protection, and provides efficient and precise cutting solutions for metal processing companies.

The QC12Y series hydraulic swing shearing machine adopts an advanced CNC system to accurately control the motion trajectory of the shearing knife to achieve cutting and cutting of the workpiece. Its hydraulic system controls shear force and cutting speed, ensuring accuracy and stability during the cutting process. The advantage of using a hydraulic system is that it can handle various complex processing requirements and can complete shearing operations quickly and accurately.

Hydraulic Swing Shearing MachineHydraulic Swing Shearing Machine

working principle of Hydraulic Swing Shearing Machine

1. Hydraulic system: The QC12Y series hydraulic swing shearing machine uses a hydraulic system to provide power. The hydraulic system consists of oil pump, oil tank, hydraulic cylinder, control valve, etc. When the work starts, the oil pump draws the hydraulic oil from the tank and transports it through the pipeline to the hydraulic cylinder, generating high pressure.

2. Pressing material: The metal sheet is placed on the workbench of the shearing machine, and the hydraulic cylinder is pressed down by pressure, so that the upper blade and the lower knife seat clamp the metal sheet and fix the position to be cut. This step ensures the stability and precision of the sheet metal during cutting.

3. Cutting: The control valve in the hydraulic system controls the hydraulic oil to enter the main cylinder to push the blade down rapidly. The upper blade and the lower blade base form a cutting action to achieve cutting of metal plates. During the cutting process, the hydraulic system provides sufficient pressure and power to ensure cutting accuracy and efficiency.

4. Return: After cutting, the hydraulic oil returns to the oil storage tank, and the blade returns to the initial position, ready for the next cutting. The control valve of the hydraulic system adjusts the flow direction and pressure of the hydraulic oil in a timely manner to ensure the smooth return of the blade and maintain the stability and continuous working ability of the equipment.

Hydraulic Swing Shearing MachineHydraulic Swing Shearing Machine

Features of Hydraulic Swing Shearing Machine

High efficiency and energy saving: The electro-hydraulic proportional adjustment system can realize quantitative oil supply and minimize energy consumption while ensuring cutting quality. Efficient hydraulic system, it uses a hydraulic system to drive blade movement, providing strong cutting force and ensuring fast and accurate cutting.

Precision CNC control and high cutting accuracy: Equipped with a CNC system to control the motion trajectory of the shearing knife to achieve high-precision cutting operations. The cutting accuracy can reach less than 0.1 mm, which can meet various precision requirements and reduce material waste. The stable pressure provided by the hydraulic system ensures precision and smooth cutting edges during cutting.

Simple operation: It adopts electrical, hydraulic and mechanical integration technology, which is easy to operate, reduces the labor intensity of the operator and improves work efficiency. The equipment is designed with safety protection devices to ensure the safety of operators. Suitable for metal plates of various materials, such as steel plates, aluminum plates, stainless steel, etc., to meet different cutting needs.

Long service life: The main components are made of high-quality materials, finely processed, and have a long service life, ensuring long-term stable operation of the equipment.Energy saving and environmental protection. Compared with traditional mechanical cutting equipment, it consumes less energy, has less noise and vibration, and meets the energy saving and environmental protection requirements of modern manufacturing.

Technical Parameters

  • Models: Including 4×2000, 4×2500, 4×3200 and other models, covering plate processing needs of different sizes and thicknesses.
  • Maximum cutting thickness: From 4mm to 25mm, varying according to different models.
  • Maximum cutting width: From 2000mm to 4000mm, suitable for cutting plates of different widths.
  • Distance between uprights: From 2150mm to 4720mm, providing sufficient shearing space.
  • Working table height: 740mm to 1000mm, convenient for operation and material loading and unloading.
  • Strokes: The number of strokes per minute varies depending on the model.
  • Back gauge stroke: 20-1000mm, adjustable, suitable for sheet cutting of different lengths.
  • Shearing angle: It varies depending on the model.
  • Throat depth: 100mm to 200mm, providing sufficient depth to meet the cutting needs of different materials.
  • Main power supply: Power ranges from 4kw to 45kw, varying according to different models and work requirements.
  • Overall dimensions: From 2500×1600×1550mm to 4850×2500×2350mm, adapting to the installation needs of different sites.
Model Max.Shearing Thickness Max.Shearing Width Distance Between Uprights Working Table Height  Strokes Back Gauge Stroke Shearing  Angle Throat Depth Main Power  Dimensions
mm mm mm mm Min-1 mm ° mm kw mm(L×W×H)
4×2000 4 2000 2150 740 20 20-550 1°30′ 100 4 2500×1600×1550
4×2500 4 2500 2700 740 18 20-550 1°30′ 100 4 3100×1600×1550
4×3200 4 3200 3410 800 14 20-550 1°30′ 150 4 3800×1700×1650
4×4000 4 4000 4220 800 10 20-550 1°30′ 150 5.5 4650×1900×1750
4×4500 4 4500 4720 800 8 20-550 1°30′ 150 5.5 5150×1900×1750
6×1500 6 1500 1660 780 20 20-550 1°30′ 150 7.5 2000×1760×1650
6×2500 6 2500 2720 780 17 20-550 1°30′ 150 7.5 3100×1650×1600
6×3200 6 3200 3420 800 14 20-550 1°30′ 150 7.5 3800×1750×1650
6×4000 6 4000 4220 800 10 20-550 1°30′ 150 7.5 4650×1850×1750
8×1500 8 1500 1660 800 20 20-550 1°30′ 150 7.5 2000×1860×1750
8×2500 8 2500 2720 800 14 20-550 1°30′ 150 11 3100×1750×1700
8×3200 8 3200 3440 800 10 20-550 1°30′ 150 11 3800×1850×1750
8×4000 8 4000 4230 800 8 20-550 1°30′ 150 11 4600×1900×1800
10×1500 8 1500 1660 800 20 20-550 1°30′ 150 11 2100×1860×1800
10×2500 10 2500 2720 800 12 20-550 1°30′ 150 11 3100×1750×1700
10×3200 10 3200 3440 800 10 20-550 1°30′ 150 11 3800×1850×1750
10×4000 10 4000 4230 800 8 20-550 1°30′ 150 11 4600×1900×1800
12×1500 12 1500 1680 800 14 20-550 2°9′ 150 15 2200×2000×1850
12×2500 12 2500 2760 810 10 20-750 1°50′ 150 15 3200×2000×1850
12×3200 12 3200 3465 810 10 20-750 1°45′ 150 22 3850×2150×2000
12×4000 12 4000 4265 810 7 20-750 150 22 4700×2300×2100
16×1500 16 1500 1680 800 10 20-550 2°30′ 150 22 2600×1950×1800
16×2500 16 2500 2765 850 8 20-750 2°9′ 150 22 3200×2150×2050
16×3200 16 3200 3455 860 7 20-750 2°9′ 150 22 4000×2300×2150
16×4000 16 4000 4285 900 6 20-750 2°9′ 150 22 4850×2500×2350
20×2500 20 2500 2815 860 6 20-750 2°30′ 150 30 3450×2350×2200
20×3200 20 3200 3487 890 5 20-750 2°30′ 150 30 4050×2450×2250
20×4000 20 4000 4305 990 5 20-750 2°20′ 150 30 4900×2300×2450
25×2500 25 2500 2805 900 5 20-750 3°7′ 150 37 3450×2500×2350
25×3200 25 3200 3505 900 5 20-1000 3°7′ 150 37 4160×2600×2500
30×2500 30 2500 2825 900 4 20-1000 3°12′ 200 45 3500×2650×2500
30×3200 30 3200 3450 1000 4 20-1000 3°12′ 200 45 4350×3050×2800

Details of Hydraulic Swing Shearing Machine

 Hydraulic valve block:Brand hydraulic valve group, derived from Bosch Rexroth, Germany. Strong power, stable performance. The noise is small.

Schneider, electrics inverter: High quality electric pears can perform well even the eclectricity is not stable and customers can easily get the replacement anywhere in the world. The motors for backgauge stroke are controller by inverter, which can achieve high positioning accuracy of the backbauge.

Working bench feeding balls: Feeding balls of workbench can reduce friction, protect the workpiece surface. Safety fence: left, right and front protective guard to ensure operator safety.

Front supporter arms: Make it easy to handle the work and feeds the material throught the cutting area by providing more delicate and quicker cuttings. Length is customized, measured by mm strong front support arms with slot and stopper.

Hydraulic Swing Shearing MachineHydraulic Swing Shearing MachineHydraulic Swing Shearing MachineHydraulic Swing Shearing Machine

Quality motor: Brand motor improves the lifespan of the machineand keeps the machine working in low noise enviroment. Siemens motor is options. Sunny pump: World famous brand Sunny for hydraulic pump performs well and provides great power for the world hydraulic system.

Ball screw timing belt transmission: High-precision back gauge device, fine ball screw and polished rod structure, high performance motor drive. Unique timing belt transmission mechanism,reliable and stable.

Pneumatic backge: Avoids hanging down the wide and thin sheets via pneumatic table support and provides more precise cuts.

Pneumatic backgePneumatic backgePneumatic backge

Light curtains for finger protection: LNTECH light curtain designed to enable easy and quick material handling with high-protection.

Laser alignment lamp: Provides qualified and sensitive cutting by casting a line shadow at the cutting edge for right positioning of the worksheet to be cut.

Laser alignment lampLaser alignment lamp

Applications of Hydraulic Swing Shearing Machine

  •  Sheet metal processing: used for straight line cutting, arc cutting and curve cutting of metal sheets.
  • Metal structure manufacturing: In the construction, shipbuilding, automobile and other industries, it is used for cutting, straightening, trimming and other operations of metal sheets.
  •  Punching processing: Complete the punching function of the plate for assembly of parts or ventilation and drainage.
  • Customized processing services: Provide adjustable cutting length and angle to meet customers’ personalized processing needs.
  • Aviation, light industry, metallurgy, chemical industry: provide special machinery and complete sets of equipment required for these industries.

1. What is a hydraulic swing shearing machine and where is it used?

A: Hydraulic swing shearing machine is a kind of metal processing equipment, which is widely used in metal cutting and plate processing fields, such as sheet metal processing, metal structure manufacturing, punching processing, etc.

2. What are the characteristics of hydraulic swing shearing machines?

A: Hydraulic swing shearing machines have the characteristics of efficient production, precise cutting, multi-functional application, automated operation, energy saving and environmental protection.

3. How to install the cutting tools of the shearing machine safely?

A: The cutting tool device of the shearing machine should be operated by professional technicians. It is prohibited to process plates that are not within the allowed range. Check the sharpness of the blade edge and ensure coordinated operation by multiple people.

4. What effect does the shearing speed of the shearing machine have on the shearing effect?

A: The faster the shearing speed, the shorter the time it takes to shear the plate, and the work efficiency improves; the faster the speed, the less the plate is squeezed, the fewer burrs, and the higher the accuracy; in the process of rapid shearing, the faster speed can reduce the knife edge. Squeeze the wear time and improve the service life of the knife edge.

5. What is the role of shears in the metal processing industry?

A: Plate shears are mainly used for shearing metal sheets in the metal processing industry, including straight line, arc and curve cutting. They are suitable for aviation, light industry, metallurgy, chemical industry and other industries, and provide the required special machinery and complete sets of equipment.

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