W24S hydraulic metal profile bending machine​​

profile bending machine

W24S hydraulic metal profile bending machine​​

Pronjas company’s W24S hydraulic metal profile bending machine is a high-performance equipment specially designed for metal processing industry.

It adopts advanced hydraulic drive technology, has strong power output, and can accurately and efficiently bend all kinds of metal profiles, such as angle steel, channel steel and I-beam, to meet diversified production needs.

Whether it is the construction of steel structure needed in the construction field, the forming of parts in mechanical manufacturing, or the production of special-shaped metal decorative parts in the decoration industry, this machine can become a right-hand man on the production line by virtue of its excellent performance, helping enterprises to improve processing efficiency and product quality.

Introduction to W24S hydraulic metal profile bending machine

Pronjas company’s W24S hydraulic metal profile bending machine is a high-performance equipment specially designed for metal processing industry. It adopts advanced hydraulic drive technology, has strong power output, and can accurately and efficiently bend all kinds of metal profiles, such as angle steel, channel steel and I-beam, to meet diversified production needs. Whether it is the construction of steel structure needed in the construction field, the forming of parts in mechanical manufacturing, or the production of special-shaped metal decorative parts in the decoration industry, this machine can become a right-hand man on the production line by virtue of its excellent performance, helping enterprises to improve processing efficiency and product quality.

W24S hydraulic metal profile bending machine

Features of W24S hydraulic metal profile bending machine

High-precision bending die

Equipped with a series of high-precision and replaceable bending dies, the die surface has been specially treated, with high hardness and strong wear resistance, which ensures that the accurate bending radian can be maintained after long-term frequent use, effectively reducing machining errors and ensuring the consistency of products.

Advanced hydraulic system

Adopt imported high-quality hydraulic pump, valve group and oil cylinder to build a stable and efficient hydraulic circuit. The hydraulic system has the function of automatic pressure compensation, which can always maintain a stable output pressure under different load conditions, ensure a smooth and smooth bending process, and avoid profile deformation or machining defects caused by pressure fluctuation.

Intelligent numerical control operation interface

Wquipped with humanized intelligent numerical control operation panel, the operator only needs to input the data of required bending profile parameters, bending angle, radian, etc., and the machine can automatically complete complex calculation and control, thus realizing accurate automatic processing. At the same time, the operation interface also has real-time monitoring function, which can intuitively display information such as processing progress and equipment status, so as to facilitate the operators to adjust in time.

Technical Parameter

                      W24S Hydraulic Metal Profile Bending Machine​​ Technical Parameter
 Model 6 16 30 45 75 100 140 180 260 320 400 500
Max sector module of Elasticity(cm3) 6 16 30 45 75 100 140 180 260 320 400 500
Rolling Speed (m/min) 6 6 6 6 5 5 5 4 4 4 4 4
Profile Yield Limit (Mpa) 245 245 245 245 245 245 245 245 245 245 245 245
 Angle Bending  Max section of Angle Bending 40×5 70×8 80×8 90×10 100×10 120×12 140×16 150×16 160×16 180×14 200×18 200×20
Min bending dia. 800 1000 1200 1500 2000 2400 2500 2600 2600 3600 3600 4000
Angle Bending  Max section of Angle Bending 50×5 80×8 90×10 100×10 120×12 140×16 150×16 160×16 180×14 200×18 200×24 250×25
Min bending dia. 800 1000 1100 1300 1600 1800 2200 2000 2500 3600 3600 4000
 C-channel Bending Max section of C-channel Bending 8# 12# 16# 20# 25# 28# 30# 32# 36# 40# 45# 50#
Min bending dia. 600 800 800 1000 1100 1700 1200 1500 1800 2000 2000 2400
 C-channel Bending Max section of C-channel Bending 8# 12# 16# 20# 25# 28# 30# 32# 36# 40# 45# 50#
Min bending dia. 700 900 1000 1150 1600 1700 1700 1800 1800 2000 2000 2000
 Bending Flat Bar Max section of Bending Flat Bar 100×18 150×25 180×25 200×30 220×40 250×40 280×50 300×50 330×50 360×60 400×75 500×76
Min bending dia. 600 700 800 900 1000 1200 1300 1500 1900 2000 2400 2400
 Bending Flat Bar Max section of Bending Flat Bar 50×12 75×16 90×20 100×25 110×40 120×40 150×40 180×30 190×40 190×50 200×50 200×60
Min bending dia. 500 760 800 1000 1100 1300 1500 2000 2000 2400 2200 2500
  Max section of Bending Pipe 42×4 76×4.5 89×5 89×8 114×5 159×5 168×6 168×8 219×8 245×8 273×8 323×10
Min bending dia. 500 750 900 900 1200 2000 2000 2000 3500 3000 3500 4200
 Bending Square Max section of Bending Round Steel 38 52 62 75 85 90 100 110 120 135 150 160
Min bending dia. 450 600 600 800 1000 1100 1200 1300 1350 1800 2000 2000
 Bending Square Max section of Bending Square 45×3 60×4 70×4 80×6 90×8 100×10 125×10 140×10 150×10 165×10 180×12 200×12
Min bending dia 750 900 1000 1200 1600 2000 2500 3000 3000 3500 3500 5000
 Min bending dia Max section / / / / 10# 12.6# 14# 16# 18# 20.6#  22.6# 25.6#
Min bending dia / / / / 2000 2500 3000 3500 4000 5000 8000 10000

Advantages

High machining accuracy

With the perfect cooperation of high-precision mold and intelligent numerical control system, it can achieve extremely small bending error, and the machining accuracy is perfect, which greatly exceeds the traditional manual or simple mechanical processing methods and effectively enhances the added value of products.

Excellent production efficiency

The automatic processing flow greatly shortens the processing time of a single workpiece, and compared with the traditional process, the production efficiency can be improved by more than average level. Continuous and stable hydraulic power output, combined with rapid die changing system, can realize rapid switching processing of different profiles and meet the needs of mass production.

A wide range of applications

Rich and diverse mold configurations and powerful power system make it easy to deal with the bending tasks of metal profiles of various specifications and materials, whether it is common carbon steel, stainless steel or high-strength alloy steel, it can be processed with ease, which broadens the business scope of enterprises.

Application

W24S hydraulic metal profile bending machine is widely used in building steel structure, bridge engineering, machinery manufacturing, car modification, ship repair, decoration and many other industries. In the field of architecture, it is used to process structural parts such as steel beams and frames; In mechanical manufacturing, it can be used for molding various equipment shells, brackets and other parts; When the car is modified, create customized bumpers, luggage racks, etc. In ship building, parts such as planks and keels are bent; In the decoration industry, exquisite decorative elements such as metal lines and carvings can be made.

Operational guidance

Preparation before starting

Check whether the appearance of the equipment is damaged, whether the connecting parts are fastened, whether the hydraulic oil level is normal, turn on the power supply, turn on the main switch of the equipment, and conduct self-inspection of the equipment.

Parameter setting

According to the specifications, materials and required bending parameters of the profile to be processed, the corresponding data, including section size, bending angle, bending radius, etc., are sequentially input on the numerical control operation panel.

Mould installation

Select a suitable bending mould, use special tools to install the mould to the designated position of the equipment according to the operating rules, ensure the installation is firm, and carry out debugging.

Feeding and processing

Put the metal profile to be bent on the workbench smoothly, adjust the position, start the hydraulic system, and control the equipment through the operation panel for slow bending processing, paying close attention to the processing state during the process.

Blanking and inspection

After processing, turn off the hydraulic system, carefully remove the formed profile, and check the size and shape according to the process requirements. If there are unqualified products, analyze the reasons in time and adjust the processing parameters or dies.

 

1. About equipment performance

In what range can the springback of this bending machine be controlled after bending?

When W24S hydraulic metal profile bending machine is used to deal with common metal profiles, the springback can be accurately controlled within a certain mm according to the material characteristics and processing technology. Through the advanced numerical control system and the process parameter library accumulated for many years, we can compensate the springback in real time during the machining process to ensure that the finished product is highly consistent with the preset bending shape. For example, when the stainless steel angle steel with a thickness of 3mm is processed and bent at 90 degrees, the springback can be stably controlled between the polar regions to meet the requirements of high-precision processing.

2. About operation and use

Is it difficult for novice operators to get started? How long does it take to train?

For beginners, it may be a little complicated to contact W24S hydraulic metal profile bending machine for the first time, but don’t worry. We have provided detailed operation manuals, video tutorials and on-site training services for each device. In general, after 1-2 days of professional training, novices can master the basic operating procedures, such as boot preparation, parameter input, simple mold replacement, etc. After a week of continuous operation and practice, you can skillfully deal with the processing tasks of common profiles and independently complete the operation of complex bending processes to ensure the processing efficiency and quality.

3. About after-sales guarantee related issues

What is the response speed of maintenance if there is a fault outside the warranty period? Is the maintenance cost high?

Even outside the warranty period, we always pay attention to customer needs. Once we receive a fault repair report, we will contact you within 24 hours to understand the details of the fault, and arrange technicians to rush to the scene according to the urgency of the problem, which can be guaranteed within 48 hours in general areas. In terms of maintenance cost, we adhere to the principle of transparency and rationality, and will inform you in detail of the cost of spare parts and labor costs to be replaced before maintenance, and at the same time provide certain preferential policies for old customers, so as to try our best to reduce your maintenance burden and ensure the equipment to resume operation quickly.

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