W24S hydraulic profile bending machine

metal profile bending machine

W24S hydraulic profile bending machine

Pronjas’ W24S hydraulic profile bending machine is an efficient processing equipment specially designed for various special-shaped steel materials.

This machine not only has the function of pre-bending profiles, significantly reducing material waste and processes, optimizing the production process, but also using an intelligent PLC control system to ensure the efficiency and consistency of mass production.

Product introduction

W24 Profile bending machine

Pronjas’s W24S hydraulic profile bending machine is an efficient processing equipment specially designed for various special-shaped steel materials. This machine not only has the function of pre-bending profiles, significantly reducing material waste and processes, optimizing the production process, but also using an intelligent PLC control system to ensure the efficiency and consistency of mass production. W24S hydraulic profile bending machine is widely used in petroleum, chemical industry, hydropower, shipbuilding and machinery manufacturing industries, and can provide enterprises with high-quality and efficient processing solutions.

Product features of hydraulic profile bending machine

  1. High-efficiency design: The W24S hydraulic profile bending machineis equipped with a through-type layout of the main drive roller and side rollers to ensure high efficiency and stability when processing special-shaped steel. Its three-roller structure ensures precise positioning of the material during the bending process.
  2. Intelligent control system: Adopt PLC program control, which can be operated with one button, easy to adjust and set quickly, can achieve rapid production and greatly improve production efficiency.
  3. Superior technology: All work rollers have been heat treated to enhance the wear resistance and long life of the machine, so it can withstand greater working pressure and bending force to ensure processing quality.
  4. Flexible operating platform: The machine is equipped with a mobile operating platform that can be adjusted at any time according to the needs of workers, providing a more convenient working environment for workers.
  5. Visual operation: The machine is equipped with a touch screen that can display the wheel position in real time. Operators can visually monitor the working status to ensure a smooth production process.
  6. Strong adaptability: The W24S hydraulic profile bending machinecan handle a variety of materials, including angle steel, steel, I-beam, flat steel, square steel, round steel, etc., which greatly improves the applicability of the equipment.
W24 Profile bending machineW24 Profile bending machine

Product application of hydraulic profile bending machine

The W24S hydraulic profile bending machine has a wide range of applications and is suitable for the following fields:

– Petroleum and Chemical Industry: This equipment can efficiently handle large and complex profiles and is suitable for the construction and maintenance of oil platforms and chemical plants.

– Hydropower Engineering: It can be used for profile processing of high-strength hydropower equipment, meeting the strict requirements of the hydropower industry for material quality and processing accuracy.

– Ship Manufacturing: In the structural support part of the ship, the W24S hydraulic profile bending machine can provide the necessary profile bending to ensure the strength and stability of the hull.

– Machinery Manufacturing: The processability of a variety of special profiles provides more flexibility in the field of machine manufacturing and meets the needs of various equipment for special steel materials.

                                                                                        W24S Hydraulic Profile Bending Machine Technical Parameter
 Model 6 16 30 45 75 100 140 180 260 320 400 500
Max sector module of Elasticity(cm3) 6 16 30 45 75 100 140 180 260 320 400 500
Rolling Speed (m/min) 6 6 6 6 5 5 5 4 4 4 4 4
Profile Yield Limit (Mpa) 245 245 245 245 245 245 245 245 245 245 245 245
Angle Bending  Max section of Angle Bending 40×5 70×8 80×8 90×10 100×10 120×12 140×16 150×16 160×16 180×14 200×18 200×20
Min bending dia. 800 1000 1200 1500 2000 2400 2500 2600 2600 3600 3600 4000
Angle Bending  Max section of Angle Bending 50×5 80×8 90×10 100×10 120×12 140×16 150×16 160×16 180×14 200×18 200×24 250×25
Min bending dia. 800 1000 1100 1300 1600 1800 2200 2000 2500 3600 3600 4000
C-channel Bending Max section of C-channel Bending 8# 12# 16# 20# 25# 28# 30# 32# 36# 40# 45# 50#
Min bending dia. 600 800 800 1000 1100 1700 1200 1500 1800 2000 2000 2400
C-channel Bending Max section of C-channel Bending 8# 12# 16# 20# 25# 28# 30# 32# 36# 40# 45# 50#
Min bending dia. 700 900 1000 1150 1600 1700 1700 1800 1800 2000 2000 2000
Bending Flat Bar Max section of Bending Flat Bar 100×18 150×25 180×25 200×30 220×40 250×40 280×50 300×50 330×50 360×60 400×75 500×76
Min bending dia. 600 700 800 900 1000 1200 1300 1500 1900 2000 2400 2400
Bending Flat Bar Max section of Bending Flat Bar 50×12 75×16 90×20 100×25 110×40 120×40 150×40 180×30 190×40 190×50 200×50 200×60
Min bending dia. 500 760 800 1000 1100 1300 1500 2000 2000 2400 2200 2500
  Max section of Bending Pipe 42×4 76×4.5 89×5 89×8 114×5 159×5 168×6 168×8 219×8 245×8 273×8 323×10
Min bending dia. 500 750 900 900 1200 2000 2000 2000 3500 3000 3500 4200
Bending Round Steel Max section of Bending Round Steel 38 52 62 75 85 90 100 110 120 135 150 160
Min bending dia. 450 600 600 800 1000 1100 1200 1300 1350 1800 2000 2000
Bending Square Max section of Bending Square 45×3 60×4 70×4 80×6 90×8 100×10 125×10 140×10 150×10 165×10 180×12 200×12
Min bending dia 750 900 1000 1200 1600 2000 2500 3000 3000 3500 3500 5000
Min bending dia Max section / / / / 10# 12.6# 14# 16# 18# 20.6#  22.6# 25.6#
Min bending dia / / / / 2000 2500 3000 3500 4000 5000 8000 10000

Working principle of hydraulic profile bending machine

The working principle of the W24S hydraulic profile bending machine is simple and efficient. The machine is mainly composed of three rollers. The upper roller is fixed, while the lower rollers on both sides swing through the hydraulic system. When the material enters the machine, it goes through two stages of pre-bending and rounding to complete the shaping. The specific process is as follows:

  1. Loading: Place the profile to be processed on the workbench of the bending machine.
  2. Pre-bending: The upper roller presses down, and the preliminary material pre-bending is performed by controlling the swing of the lower roller.
  3. Circularization: After setting the appropriate parameters, the machine begins to calibrate, and adjust the rolling angle and radius to ensure processing quality.
  4. Finished product output: The completed profile will be automatically unloaded at the other end of the machine for subsequent processing or use.

Pronjas’s W24S hydraulic profile bending machine is not only reliable in quality and easy to operate, but also provides efficient processing experience for customers in various industries. You are welcome to contact us for more product information and technical support.

1.Is it difficult to maintain the W24S hydraulic profile bending machine?

The W24S hydraulic profile bending machine has a reasonable structural design and simple maintenance. It is recommended to check the hydraulic system and electrical components regularly to keep the machine in optimal operating condition.

2.What is the maximum profile specification that the W24S hydraulic profile bending machine can handle?

The processing capacity of the equipment varies according to the specific configuration. It can usually handle special-shaped steel materials from small to large. Please consult a professional for detailed parameters.

3.How to solve problems encountered during operation?

First, you should check the operation manual to confirm whether the operation steps are correct; if you cannot solve the problem by yourself, it is recommended to contact the after-sales service center for professional technical support.

4.Is W24S hydraulic section rolling machinesuitable for batch processing of profiles?

Yes, the machine’s PLC control system and quick adjustment function make it very suitable for batch processing of profiles and can meet the needs of large-scale projects.

5.What is the energy consumption of the equipment?

The W24S hydraulic profile bending machine adopts a high-efficiency hydraulic system, and the reasonable energy utilization design makes its energy consumption during operation relatively low.

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